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IMPLICATIONS OF USING OVER AGED AND UNDER AGED TUBERS IN CASSAVA PROCESSING
#1
My first lesson on tuber age in cassava processing came in 2019 when I bought 19 month old TME 419 tubers for garri production. At that time I did not understand how age and variety suitability affected processing outcomes. We sourced from a large farm at Oke-nla, Sunren in Ifo local government of Ogun State, often transporting cassava tubers with boat, crossing the Abule-Asha river to Shonde, just to keep my Oluke garri factory running.
   

The tubers looked good and no worry about rottenness because they were already harvested and measured in baskets. During grating the tubers were so dry and firm that I assumed the output quantity would be impressive even though it was rainy season. But when frying began after fermentation four days fermentation, the pulp refused to rise and the final quantity was disappointing.

Years later I understood why. At 19 months most of the starch in TME 419 had converted to cellulose, leaving very little to support rise during frying. This also applies to many local varieties. It is the same reason traditional farmers prefer selling off over aged tubers or deploy it for lafun production but not for commercial garri or fufu meant to be sold.

A similar issue came up in 2023 when a major cassava starch processor despite being desperate for supply, rejected a grower’s tubers because they had a history of supplying over aged roots. For starch processors this mistake is costly because the result is more of shaft than extractable starch. Even for cassava chips used in ethanol production the performance drops significantly when tubers are too old.

The key lesson for growers supplying industrial processors is that tuber age directly affects value. At 9-10 months, starch content is at its peak for industrial use although tuber sizes may still be modest. At twelve months both size and starch content favour buyers and growers. Farms targeting industrial supply should not exceed thirteen months for hybrid varieties. Local varieties may stretch to fifteen months but anything beyond that reduces quality and profitability for the processor.

I also learned from the opposite situation when I once accepted under aged tubers of 6 months out of desperation to keep the factory running. Peeling took longer, grating released excessive water and after frying a full pickup load produced only 4 bags of garri instead of 10 expected. The shafts alone filled almost 2 bags. At that age starch may have formed but the solid matter structure is still too weak to support garri formation.

The conclusion is that farmers and processors should consistently target tubers between 10 - 13 months and never go beyond 15 months. With experience over time, it becomes easier to physically identify under aged and over aged roots, but general discipline of farmers in harvesting remains the most reliable safeguard.

Kazeem Lamidi
https://wa.me/2348100975775
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#2
This is solid information. Many people focus only on tuber size without considering starch maturity. Once cassava crosses the quality window, fibres take over and everything becomes difficult during processing. Your 19 month TME 419 example is something most processors can relate to. The tuber looks perfect from the outside but behaves like wood in the fryer.
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#3
Anyone reading this and growing for industry should take this seriously. Industrial buyers prefer smaller but younger tubers because the starch to fibre ratio is still correct. If you bring over aged roots, the buyer will collect samples, check sedimentation, and walk away.
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#4
I like to monitor ny planting calendar strictly. For commercial garri i try to hit eleven months. For fufu i can go twelve. Anything after that and the quality begins to shift, especially in improved varieties like TME 419.
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#5
Even animal feed producers complain about over aged cassava. The chips do not dry well and the fibre is too high. When they grind it for feed formulation, the yield becomes lower and the machine blades get dull faster.
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#6
This is one reason some factories insist on harvesting from their own farms. Farmers can disappoint. They will harvest at any age just to make money. A factory cannot afford that inconsistency.
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#7
This is a very important lesson for new farmers. Do not judge a cassava variety by the tuber size alone. Some varieties swell early but do not have enough dry matter for processing. Others stay small until month nine then jump suddenly.
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#8
The six month tuber story is something I have lived personally. It is the worst kind of harvest. You put in all the work and still get almost nothing. The roots look swollen but are mostly water.
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#9
This is why serious processors always ask for the planting date. That single question tells you whether to accept or reject the supply. A farm that cannot tell planting date is not ready for commercial relationships.
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#10
Your experience also shows that different varieties react differently to age. TME 419 is popular but ages badly after twelve months. TMS 98 0002 behaves better but still declines once it crosses fifteen months.
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#11
Farms should start using harvest charts. If you plant in May, your harvest window is March to July the next year. Anything later becomes a gamble. Weather stress can even speed up fibre formation
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#12
You are right that experience helps you identify tuber age just by touch. Under aged ones feel too soft and watery. Over aged ones feel fibrous and too firm. But asking for planting date is still the best method.
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#13
This information also affects those doing home production. If you use old cassava for small scale garri you will complain that your frying is stressful and your final quantity is small. Many people blame the grater but the real problem is tuber age.
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